Tozato Gap Checker

The Tozato Roll Gap Checker is a lightweight and ergonomic device that allows quick and accurate readings of segment rolls. Therefore, the system’s main goal is to detect problems such as alignment errors, rolls’ wear and warp. In addition, this device is equipped with a touch-screen controller interface that enables data collect instantly, as result, facilitating its use. On top of that, the system comes with a smart software, which enables graphical reports that can be stored and printed as well.

The system measures the roll gap with ± 0.0004 in of precision and, as a result, it is capable of diagnosis roll gap misalignment problems on new segments, and also abnormal gaps on refurbished segments. In conclusion, it’s a lightweight, self-adjustable, and easy-handle tool that allows continuous measuring in a quick and safe way.

READ MORE ABOUT TOZATO ROLL GAP CHECKER

Tozato Gap Checker

Hand held equipment that measures the roll gaps at slab, bloom and beam blanks continuous casting machines.

BENEFITS AND FEATURES

Through the use of this system, it’s possible to:

Readings of all segment rolls taken within an average time of 5 minutes

Higher readings accuracy and instant data gathering

Battery operated that lasts for up to 12 hours continuously

FAQ (Frequent Asked Questions)

How long does it take to measure a full segment?

Each roll gap measurement is taken within a few seconds. Tozato Roll Gap Checker users have already reported a decrease of up to 95% on the time to measure the segments.

Can I measure more than one segment with a single equipment?

Yes. One equipment is capable of measuring all segments.

How the system display the results?

The data collects are displayed instantly on the touchscreen display. Furthermore, the data can be downloaded to the computer, where the software generate a full report of all segments measured.

TECHNICAL LITERATURE

Production errors anticipating through monitoring

How many production errors and issues could be avoided through constant monitoring of oscillators? Many accidents signalize their occurrence long before they happen and, most importantly, it is possible to […]

Friction and its Relation with Internal Mold Condition

There is a relation between the mold internal condition and the oscillation friction during the continuous casting process. This relation, however, was only proved after applying both Mold Oscillation Monitoring […]

Metallic yield loss and cutting control through contact methods

Metallic yield loss associated to contact cutting control methods may accumulate great losses over time. Why those methods based on limit switches and encoders cannot reach cut-to-length consistency and accuracy […]